Conduct visual inspection, check purchase order
Conduct visual inspe...
Stage 1
Stage 1
Metallurgical evaluation
Metallurgical evalua...
Check dimensions
Check dimensions
Internal engineering review
Internal engineering...
Report findings and conclusions and verify
Report findings and...
Disassemble
Disassemble
Stage 2
Stage 2
Chemical and mechanical stripping/cleaning
Chemical and mechani...
Inspect external and internal surfaces
Inspect external and...
HIP or pre-weld heat treatment
HIP or pre-weld heat...
NDT, including flow check
NDT, including flow...
Dimensional inspection
Dimensional inspecti...
Engineering review
Engineering review
Report findings and conclusions and verify
Report findings and...
Blend repair/prep
Blend repair/prep
Stage 3
Stage 3
Weld, braze, and coupon repair
Weld, braze, and cou...
Machine and blend
Machine and blend
NDT, including flow check
NDT, including flow...
Post-weld heat treatment
Post-weld heat treat...
NDT, including flow check
NDT, including flow...
Touch-up weld and blend repair
Touch-up weld and bl...
Pre-coating engineering review
Pre-coating engineer...
Report findings and conclusions and verify
Report findings and...
Apply internal and external coating
Apply internal and e...
Stage 4
Stage 4
Treatment of external coating
Treatment of externa...
NDT Check coating and cooling passages
NDT Check coating an...
Assemble
Assemble
Check dimensions
Check dimensions
Add moment weight or other
Add moment weight or...
Clean, inspect and pack for shipment
Clean, inspect and p...
Final engineering review
Final engineering re...
Report findings and conclusions and verify
Report findings and...
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Repair Stages & Work Scope

Identification

Incoming

Repair

Coating

Preliminary Inspection

Cleaning

Removing Cracks and Other Damages by Benching

Evaluation of Coating, Test Pieces

Identify Parts

Blasting

Cleaning

Coating of Cooling Holes

Sampling

Chemical Stripping of Gas Path

Blasting

Primary MCrAlY Coating via Test Pieces

Sample Evaluation

Blasting

FPI

Primary MCrAlY Coating via Coupons

Dimensional Inspection

Opening Cooling Holes - if required

Dimensional Check

MCrAly Coating on Main Parts

Identification Report

Stripping of Cooling Holes

Ultrasonic

Evaluation of Applied Coating

 

Blasting

X-Ray Inspection

Diffusion Heat Treatment

 

Heat tint

Preparation for Welding

Benching Overspray

 

Grinding, Remove Residual Coating

Cleaning

Over Aluminide Coating via Test Pieces

 

Blasting

Welding

Over Aluminide Coatings on Gas Path

 

Heat tint

Blasting

Evaluation of Applied Coating

 

Remove Residual Coatings

Cleaning

Final Heat Treatment

 

Blasting

Brazing - if required

Evaluation of Applied Heat Treatment

 

Solution Heat Treatment

EDM - if required

VT

 

Sampling

Blasting

FPI

 

Cleaning

Final Benching

 

Dimensional Check

Cleaning

 

Incoming Report

VT

Fine Blasting

 

 

FPI

VT

 

 

Repair Report

Final Report

Required Items to Perform Acceptable Repair

Equipment:

  • Cleaning
  • Blasting
  • Stripping
  • Heat Tint
  • Benching
  • Vac. Furnace
  • Welding
  • Brazing
  • EDM
  • Coating

QC (DT & NDT)

  • VT
  • Dimension
  • Sampling
  • Metallography
  • PT
  • FPI
  • UT
  • X-ray
  • Flow Test

Our Experiences

  • GEF9, GEF5, GEF6, …
  • SGT600, SGT700, SGT100, SGT200, …
  • Some Aircraft/Airplane Gas Turbines
  • V94.2
  • Zorya (DU-80) / Just identification

Our Potentials

  • Expert Engineers
  • Expert Technicians
  • Supply Chain
  • Drawings
  • Technical Procedure
  • Acceptance Criteria
  • Documentation
  • Releasing COC
  • Final Report